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You’ve got acquired a palletizing process that you simply need to automate. However there are such a lot of automated palletizing options available on the market!
How are you going to discover the suitable palletizing resolution for your enterprise?
Automated palletizing is a rising market. This implies there are increasingly more automated options yearly for this elementary operation. The multitude of various options is an effective factor because it means you could have extra selection. Nonetheless, extra selection is not at all times straightforward.
What must you search for in an automatic palletizing resolution?
It is useful to grow to be aware of the essential sorts of automated options so you may perceive their relative advantages and weaknesses.
Why there are such a lot of automated palletizing options
The marketplace for palletizing options is booming proper now. Market traits present that the worldwide palletizer market is projected to develop to 2.32 billion USD by the 12 months 2028 and is rising at a price of 4.2%.
This presents loads of nice alternatives for firms like yours…
Previously, you had just one possibility for palletizing automation. You possibly can purchase a standard palletizer or nothing.
This lack of choices meant that many firms have stayed with guide palletizing for years. Though they may see it was inefficient, there was nothing they may do. With out the excessive quantity required to justify standard palletizing automation, they have been caught with this inefficiency.
Maybe you could have discovered your self in the identical scenario? You already know you need to automate. However your volumes are too low and your product strains too variable for standard automation?
When you have hesitated from automating up to now, now is an effective time to benefit from the vary of automated palletizing options out there.
What to search for when choosing automated palletizing tools
How are you going to establish the suitable palletizing resolution to your wants?
You need to be in search of an answer that sits in “the candy spot”:
It should not be too massive that it unnecessarily takes up an enormous quantity of area in your work flooring.
It ought to solely assist throughputs that you’ll really use. You don’t need it to take a seat round inactive for many of the working day. Equally, you don’t need an answer that may’t sustain for those who function at excessive volumes.
It needs to be versatile sufficient to deal with all the palletizing duties that you simply need to use it for. There isn’t any level in investing in an answer that may solely handle 2 of your product strains for those who actually need to automate 6 strains with it.
It needs to be deployable in an period of time that is smart to you. If you need it in manufacturing quickly, choose an answer that may be deployed shortly. The longer you could have out there for deployment, the extra choices you could have however the longer it is going to be till you earn a return on funding.
5 automated palletizing options it is best to think about
Listed here are 5 of the most typical sorts of automated palletizing options that you simply may come throughout.
The strains between a few of these is usually a bit blurry. For instance, a standard computerized palletizer or robotic palletizer may also embody automated ancillary tools.
1. Typical computerized palletizing machine
Typical computerized palletizing machines have been the dominant sort of automated palletizer for years. They’re massive, quick, and costly. Additionally they take a very long time to deploy.
Automated palletizing machines often take up loads of area. You usually see them on the finish of absolutely automated manufacturing processes. They’ll palletize hundreds of merchandise per hour.
In case your throughputs are excessive and your merchandise are extremely constant, standard machines is usually a sensible choice.
2. Semi-automated palletizing machines
On the different finish of the dimensions, semi-automated palletizing machines nonetheless rely closely on a human employee. There are totally different types of semi-automated palletizers however they’re all geared toward making the duty extra ergonomic.
An instance of a semi-automated machine is one which delivers the merchandise to the operator at a cushty waist top. The operator then arranges the objects right into a layer and the machine lowers the entire layer onto the ready pallet.
3. Automated ancillary tools
In case you are trying to automate only a small a part of your palletizing process, automated ancillary tools could be helpful. They enhance the velocity and consistency of only one a part of the duty, leaving the human employee to finish the principle bulk of the palletizing process.
Examples of such tools embody computerized stretch wrapping machines, slip sheet dispensers, pallet dispensers, and pallet stackers.
4. Industrial robotic palletizer
Robotic palletizers have been rising in reputation over latest years, and with good motive. Industrial robots are much more versatile than standard sorts of palletizers. They simply deal with various pallet configurations and rapidly-changing product strains.
Industrial robotic palletizers are usually very massive and take a very long time to deploy. They make use of specialised palletizing robots designed to elevate total layers of product in a single motion. Consequently, they’re finest suited to medium to excessive volumes.
5. Collaborative robotic palletizers
Collaborative robots are the perfect resolution for smaller palletizing operations. They fill a niche that has lengthy existed available in the market, permitting many extra firms to entry automated palletizing for the primary time. They’re additionally very fast to deploy.
Cobot palletizers are smaller than their industrial robotic counterparts. As a substitute of lifting entire layers directly, they elevate particular person merchandise or packages. This makes their operation much like guide palletizing. So it is very straightforward to change out a human employee with a palletizing cobot with out it disrupting your present course of.
How you can choose the suitable automated palletizing expertise for you
Which sort of resolution will work finest for you?
The reply will depend upon varied components together with how a lot product it is advisable palletize daily, the area you could have out there, and whether or not you need to utterly automate your line or simply elements of it.
Map out your palletizing process and be aware down your particular necessities.
A useful step is to go to our palletizing options web page. There, you can see a hyperlink to our palletizing configurator the place you may construct a palletizing resolution and assess its suitability to your wants.
Which palletizing resolution appears most helpful for you proper now? Inform us within the feedback under or be a part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics group.
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