Some automation tasks are about pace. Others are about security. Now and again, you get each. That’s precisely what occurred at a bakery that just lately deployed two Robotiq Palletizing Options.They didn’t wait round. They noticed the danger, calculated the ROI, and made a smart move rapidly. Here’s what made this such a simple win.
From ergonomic pressure to a sensible funding
This buyer makes English muffins which are utilized in a well known quick meals breakfast sandwich. They don’t seem to be delivery to retail, however the quantity is excessive, and all the things is tray packed. These trays usually are not heavy, however they’re cumbersome, awkward to stack, and repetitive to deal with.When the gross sales lead got here in by certainly one of our webinars, they already understood what they wanted. They have been involved about repetitive lifting, and though they’d not skilled a again harm but, they noticed the danger coming. Their purpose was clear: enhance security, scale back pressure, and keep away from interruptions to their manufacturing schedule.
Why palletizing made excellent sense
They initially thought-about shopping for one palletizer to serve two packaging traces. However once they ran by the structure and product stream, they realized that switching between merchandise would require fast pallet alternative. Any delays would threat shutting down their packaging line.So that they selected to buy two palletizing cells as an alternative. Even with the elevated funding, their return on funding was nonetheless below 12 months. That made the choice even simpler.
Versatile tools that adapts to vary
Like many bakeries, this buyer expects modifications in packaging or tray sizes over time. They wanted an answer that would sustain. The PE20 supplied the attain and suppleness they wanted, and Robotiq’s simulation instruments helped them verify that the system would match their house and meet their dealing with necessities.They appreciated how simple it was to regulate the configuration if their product wants developed. That adaptability was simply as vital because the efficiency itself.
Set up dealt with by a trusted associate
Their native integrator, a Robotiq Skilled Associate, dealt with the set up. Whereas they didn’t select to incorporate Robotiq’s startup help package deal, we stayed obtainable in case they wanted help.
Our purpose is to assist clients succeed, whether or not by direct service or collaboration with trusted companions.
Two shifts, robust payback
The bakery runs two ten-hour shifts with a four-hour cleansing interval. That form of schedule makes the price justification easy.With two full-time operators dealing with palletizing, a Robotiq Palletizing Answer sometimes pays for itself in below a yr.While you add in additional time or prolonged shifts, the payback turns into even sooner.
Room to develop
This model has two services within the area. The primary one has room for as much as two extra palletizers. The second website might have three or 4. Past that, they function different services below completely different model names throughout the U.S. We’re simply starting to discover these alternatives.That is how one easy deployment can open the door to long-term automation success.
Why bakeries are an incredible match for palletizing automation
When you’ve got ever labored in a bakery, you realize the trays. They’re massive, they stack excessive, and they’re arduous on the physique. Only one again harm may price greater than a whole palletizing system. Even earlier than accidents occur, the productiveness positive factors alone could make a powerful enterprise case.
Palletizing automation in bakeries is not only about pace. It’s about security, consistency, and conserving your individuals wholesome whereas conserving your traces working.
Remaining ideas: begin sooner, save sooner
One factor I at all times inform clients is that this. In case you are nonetheless palletizing by hand, you might be already spending greater than you should. Day by day with out automation is a day you might be lacking out on financial savings and taking over pointless threat.In case you are working lengthy shifts, shifting heavy trays, or counting on a small workforce to maintain issues shifting, now’s the time to contemplate a better method.
Need to see if Robotiq Palletizing Options can suit your manufacturing facility wants? Reply a collection of questions to search out out in a matter of minutes!