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Solely a decade in the past, I navigated my automobile rides with paper maps. In the present day, it’s arduous to think about pulling out a paper map to manually determine instructions to my vacation spot. I’ve already made this transition from paper maps to digital ones however many industrial workflows nonetheless depend on paper.
From Paper to Digital Methods
Technicians in an industrial plant usually acquire the working circumstances of pumps, motors, conveyors and pipes manually, usually on paper. A technician information these measurements after which manually enters the info into a company ERP system or asset administration system. This has been probably the most price efficient methodology for gathering non-control information nevertheless it wants to alter. In the identical approach that I left behind paper maps, industrial operations will depart behind paper situation monitoring as nicely. Let’s check out the drivers behind this transition.
This transition from paper methods to related digital methods is going on. Let’s take into account the next motivators:
In paper methods personnel should go into hazardous areas to gather situation measurements.
The decrease price of wi-fi measurement methods means decrease prices to observe for vibration, temperature and different circumstances.
With out the necessity to bodily go to every measurement system, digital methods could make as many readings as wanted.
Linked digital methods allow predictive upkeep, quicker course of optimization and faster response to potential dangers.
These concerns and others are making it financially helpful to spend money on the know-how wanted. Subsequent we’ll discover the know-how concerned in these new related situation monitoring methods.
The Linked Situation Monitoring System
The rest of this text we’ll discuss this digital system because the related situation monitoring system. First, this technique is related. It’s related to whoever wants the knowledge. Extra on this a bit later. The opposite a part of the system is the situation monitoring side which incorporates the sensors and the appliance. On the best you may see how these 3 elements work collectively to maneuver info from property to the choice makers.
Within the following examples you’ll see how two completely different use circumstances accomplish these 3 elements in a different way primarily based on necessities. The primary instance is in a refinery or chemical plant and the second is in a subject website like a tank farm or an open pit mine.
Chemical Plant Instance:
First let’s discover this technique in a chemical plant…
Open Pit Mine Instance:
Subsequent we’ll check out how situation monitoring might occur in an open pit mine.
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