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Labor shortages. Ergonomic threat. Turnover on the packaging line.Sound acquainted? For a lot of producers, particularly within the meals and chemical sectors, these challenges are a each day actuality. However one Midwest-based producer of meals components not too long ago confirmed that with the proper associate, automation doesn’t should be difficult, or costly.
The problem: Heavier merchandise, harder work situations
This producer wanted to palletize buckets and luggage of their meals additive product. These heavy models wore out staff bodily and made staffing troublesome. You actually don’t need somebody down on the finish of a line managing these heavy packages day in and day trip.
Even with a powerful native workforce, repetitive duties like this are onerous to fill and even tougher to retain. That’s why the corporate began exploring robotic palletizing options.
The answer: Scalable, pre-engineered robotics with PCC
Enter PCC, a Wisconsin-based programs integrator with deep roots in robotics—and a powerful understanding of each engineering and enterprise realities. PCC noticed a possibility to simplify integration by utilizing a pre-engineered robotic palletizing resolution powered by Robotiq and Common Robots (UR20 and UR30). The important thing benefits?
Minimal engineering time – much less time spent constructing from scratch
Decrease threat – confirmed {hardware} and software program that works out of the field
Preserved margins – integrators don’t have to soak up hours of customized design
This undertaking began with buckets utilizing the PE20 resolution, and the workforce is already making ready a follow-up for bagged merchandise utilizing the upper payload AX30 mannequin.
Why PCC stands out
PCC isn’t simply an integrator; they’re a progress associate. They don’t cease at set up. Right here’s what units them aside:
Broader capabilities: Past palletizing, they bring about expertise generally robotics and programs integration, permitting clients to scale automation throughout processes.
Buyer-first mindset: By specializing in ROI and quick deployment, PCC helps producers transfer rapidly and confidently, irrespective of the financial local weather.
This specific buyer was delivered to us via one in all PCC’s present relationships. They’re an enormous fan of our product they usually actually put it up for sale. That engagement makes an enormous distinction.
The enterprise influence: A one-year payback
On this case, the complete system—together with the robotic, end-of-arm tooling, and conveyance—was estimated round $150,000. The return? A full payback in simply 12 months on two shifts.
Meaning in yr two and past, that very same funding begins paying itself again. Each month. As Robotiq CEO Samuel Bouchard says:
“Concentrate on what doesn’t change. Labor shortages aren’t going away. And heavy, repetitive work will at all times be onerous to employees. Automation is how you retain transferring.”
Closing takeaway for producers
Should you’re fighting heavy packaging, or simply uninterested in recycling labor via roles nobody desires to remain in, it’s time to have a look at robotic palletizing.
And if you wish to hit the bottom operating, partnering with an integrator like PCC could make all of the distinction. They know the tech, know the market, and most significantly, know the way that will help you win.
Attain out to see how automation may work on your line.
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