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Musculoskeletal accidents don’t all the time present up on the manufacturing report—however they hit arduous the place it hurts: your workforce, your margins, and your momentum.
Handbook palletizing is among the most bodily demanding duties on the manufacturing unit flooring. It’s additionally one of the missed on the subject of price. Positive, it appears easy—decide, place, repeat—however the actual worth of this repetitive pressure goes far past a sore again and some misplaced workdays.
Right here’s why the true price of handbook palletizing is far greater than you suppose—and what to do about it.
What’s actually driving the fee?
When a employee will get injured whereas palletizing, the plain bills comply with: medical therapy, employees’ comp, perhaps even authorized charges. These are your direct prices—and so they’re steep. In line with the Nationwide Security Council, the typical decrease again harm prices over $39,000 in medical and indemnity bills.
However the oblique prices? They’re usually 2–5x greater.
Assume turnover, coaching a temp, manufacturing delays, additional time for replacements, decrease morale, missed deadlines… All of it provides up. One pressure harm can imply your organization must generate over $2 million in further gross sales simply to get well the fee.
And if that doesn’t sting sufficient—your premiums go up subsequent 12 months.
The value of inaction
Right here’s the kicker: in international locations just like the U.S., Canada, and throughout the EU, MSDs (musculoskeletal problems) account for as much as 30% of all office accidents. Most are tied on to handbook dealing with—particularly palletizing.
What’s extra, many of those accidents don’t occur in a single day. They creep in over months of repeated lifts, awkward postures, and overexertion—till somebody instantly can’t end their shift. The end result? A gradual drain on efficiency, morale, and profitability.
Automation isn’t a price—It’s a protect
Right here’s the place it will get attention-grabbing: palletizing is among the best duties to automate—and one of the strategic locations to start out.
With a cobot palletizer, you:
Take away employees from injury-prone duties
Scale back insurance coverage premiums
Get rid of downtime from strain-related accidents
Shield your group and your productiveness
The ROI isn’t nearly labor financial savings anymore. It’s about threat prevention—and in at the moment’s market, that’s priceless.
From ache level to revenue middle
For those who’ve been holding off on automation as a result of it felt too complicated or pricey, begin by taking a look at the actual price of staying handbook. The numbers don’t lie. And with fashionable cobot options that set up in only a few days, the limitations are decrease than ever.
Wish to get a clearer image? Strive the OSHA Security Pays Harm Estimator. See for your self how one harm may price greater than a completely put in robotic palletizer.
Backside line
Handbook palletizing is hurting greater than your employees—it’s consuming away at your small business.
Simply how a lot is handbook palletizing costing your small business? We may help you discover out!
💻 Do not miss our Ergonomics webinar with Carla Silver – register at the moment!
📘 Obtain our Ergonomics book, additionally by Carla Silver.
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