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The ABB FlexLoader combines an ABB industrial robotic with a normal infeed/outfeed conveyance configuration. | Picture credit score: ABB
ABB has launched a brand new household of modular machine tending software cells for the metals business geared toward maximizing flexibility and machine utilization whereas minimizing misplaced productiveness brought on by unexpected manufacturing stoppages. That includes six completely different variations, the FlexLoader M household affords quite a lot of methods of loading and unloading machines based mostly on the dimensions, shapes and variety of workpieces being dealt with, making it supreme for purposes reminiscent of foundries and die casting operations producing a number of kinds of merchandise in various portions.
The ABB FlexLoader product household consists of six completely different configurations based mostly upon the kind of infeed/outfeed. | Picture credit score: ABB
Key options of the FlexLoader M software cells embrace:
Good robotic machine software tending cells with standardized modules provide straightforward growth to satisfy altering future wants
Flexibility to deal with vary of necessities; new workpieces will be launched in minutes
Straightforward vision-based programming eliminates want for specialist abilities and will increase machine utilization
“As prospects demand better selection and shorter supply instances, metals producers must have a producing course of that may reply shortly and provide the flexibleness to realize excessive combine, low quantity and batch dimension one manufacturing,” says Andrea Cassoni, Managing Director for enterprise line Normal Business for ABB Robotics. “FlexLoader M is accelerating this transfer by offering a single unified machine software tending platform providing the flexibleness wanted for dealing with all kinds of manufacturing calls for, while additionally bettering productiveness by eliminating the time, value and disruption historically related to manufacturing adjustments.”
The launch begins with Tray and Conveyor variants, with additional variants due for launch over the approaching months. The FlexLoader M Conveyor makes use of a easy however highly effective imaginative and prescient system to allow straightforward loading of workpieces with complicated shapes, offering the flexibleness to deal with quite a lot of workpieces with a single cell. The FlexLoader M Tray is a drawer resolution providing straightforward machine tending. With a minimal footprint that enables it to be positioned nearly wherever, it’s supreme for dealing with quite a lot of workpieces with variable shapes reminiscent of cubes, cylinders, plates and pipes.
That includes standardized interchangeable modules, the FlexLoader M affords a versatile and expandable resolution for all kinds of machine tending purposes together with lathes, mills, CNC and machining facilities. A key profit is the flexibility to make use of the identical base machine, exchanging out and in feed modules as necessities change. The FlexLoader M’s modular strategy makes upgrading and scaling up straightforward, with only one to 2 days wanted on common for set up and commissioning.
The FlexLoader M meets the demand from producers for a easy automated resolution that produces extra workpieces in much less time. The FlexLoader M robotic cells are extraordinarily person pleasant and fast to program, even with out particular robotics experience. A wise wizard permits new workpieces to be programmed in lower than 5 minutes with no imaginative and prescient programming experience required, whereas changeover between items that are already programmed is feasible in lower than one minute, making “Batch Dimension One” manufacturing a actuality. The simplicity of the programming software program implies that full operator coaching will be accomplished in lower than half a day, additional decreasing the time wanted to place the cell into operation.
The FlexLoader M can scale back labor prices for machine tending processes by as much as 90 %, with one operator capable of deal with as much as 10 cells concurrently. The automated system delivers machine utilization of over 97 %, in comparison with 40-60 % in operated by hand machines.
All of the variants will be outfitted with a imaginative and prescient system that identifies the workpiece’s place and offers instructions to the robotic, machine instruments and different cell gear reminiscent of air cleansing stations, half marking, deburring and measurement methods. The imaginative and prescient system can use both a 2D digicam or 3D sensor relying on the applying.
The FlexLoader M additionally incorporates data-based optimization options, together with distant monitoring, enabling operators to observe, troubleshoot and optimize their robotic methods, whereas its imaginative and prescient software program supplies added capabilities together with situation monitoring, fleet administration and efficiency and order administration.
The FlexLoader M will exchange ABB’s present household of FlexLoader cells, which have established a fame for offering dependable and predictable output. Delivering advantages together with larger machine software utilization and the chance for lights out manufacturing via unmanned operation, FlexLoader cells have confirmed their capability to ship a a lot sooner return on funding while giving customers a sustainable aggressive benefit.
For extra details about ABB’s machine tending options, go to https://new.abb.com/merchandise/robotics/application-cells/flexloader
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