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How will you begin automating a screwdriving or different fastening process? On this fast information for meeting automation rookies, we shine the highlight on fastening.
Your meeting course of doubtless has plenty of totally different operations. Gluing, nailing, riveting, and plenty of extra.
Of all of the duties that you simply may carry out, screw fastening might be probably the most ubiquitous within the manufacturing business. Even with the massive advances in meeting expertise during the last 60 years or extra, screw fastening has remained one of the crucial common meeting operations.
This ubiquitousness makes screw fastening an enormous alternative for robotic automation. In the event you can automate your screwdriving duties, you may instantly begin to optimize a big a part of your meeting course of.
With the correct method, screw meeting automation would not have to be complicated. The truth is, it may be very simple.
Here is our highlight on screw meeting automation.
What’s screw meeting automation?
Screw meeting automation is the applying of robots or different automated machines to screw fastening operations. An automatic machine — fitted with a particular screwdriving software — transports screw fasteners to the workpiece. It then applies a managed torque to drive the fasteners into the workpiece.
In addition to robots, there’s a vary of various choices for screw meeting automation. These vary from easy, semi-automated options to fully automated manufacturing strains.
Fundamental varieties of meeting automation
The three primary varieties of screw meeting automation you may discover are:
Absolutely automated — This typical sort of automation is utilized in low-mix, high-volume manufacturing environments. Your complete meeting course of is usually automated, with fastening being only one step. Robots is likely to be used or one other sort of meeting machine.
Semi-automated — Right here, human staff are nonetheless performing the foremost a part of the fastening process. Nonetheless, they’re aided by semi-automated machines, similar to computerized screw dispensers.
Versatile automation — Collaborative robotic screw automation comes underneath this class. The robotic turns into a versatile software alongside human staff, however the whole fastening process is carried out by the robotic.
Methods to inform when you’re prepared for screwdriving automation
You may marvel when you’re prepared to use meeting automation to your course of.
We discover that some producers resist including meeting automation as a result of they’re uncertain if their meeting course of is appropriate. However when you aren’t already utilizing some type of meeting automation, it is extremely doubtless that you’re prepared.
As automation knowledgeable Eric Johnson says:
“Automation is and must be an meeting prerequisite, quite than an enhancement of a conventional apply. Some industries succeed at this. Nonetheless, in lots of industries, automation is an afterthought.”
Some indicators that you’re prepared for screw fastening automation embrace:
You’ve a screwdriving process that takes plenty of time.
Staff in your line complain about that individual process.
Consistency and high quality of the fastening process are low or dropping.
Screw fastening is turning into a bottleneck for the remainder of your meeting line.
In case you are seeing such indicators — otherwise you simply really feel like meeting automation is the way in which to go — you’re able to get began.
What you have to know to automate a fastening process
The trail to success with any meeting automation is to get the correct data and knowledge upfront.
We now have plenty of nice assets round screwdriving right here on the Robotiq weblog that you need to use to get a head begin.
In addition to studying extra about screwdriving automation, you also needs to begin to ask questions on your particular fastening process.
Good inquiries to ask your self and your staff embrace:
What sort of meeting automation most accurately fits our wants? Robotic meeting or one other sort?
How rapidly do we have to deploy the automated system?
What assets do we now have obtainable to commit to the deployment? This consists of time, bodily area in our meeting line, price range, and power.
Which particular screw fastening duties does it take advantage of sense for us to automate first?
Are our duties appropriate for automation?
How a lot automation experience do we now have in-house? And the way a lot can we have to be profitable?
Possible, you will not have all of the solutions to those questions prepared but. Consider this as the beginning of the method of automating.
Start by asking these questions. As you collect the solutions, different elements will begin to click on into place.
Turnkey meeting automation: Do you have to purchase an off-the-shelf package?
You will discover numerous options available on the market for automating screw fastening duties. Solely a few of them shall be appropriate on your particular wants.
One key query to ask your self if you end up contemplating robotics is whether or not you need to go along with the DIY method, a bespoke resolution from an integrator, or buy an utility package.
Software kits, just like the Robotiq Screwdriving Answer, include all the things you have to get your screw fastening robotic working. You need not spend any time purchasing round for robotic equipment or worrying whether or not the elements you purchase shall be suitable.
For many rookies to robotic automation, there are big advantages to picking an off-the-shelf utility package. It removes the uncertainty that always surrounds robotic automation and means that you can obtain a return on funding rapidly and simply.
Getting began along with your first fastening venture
What’s your first step to start out your screw fastening automation venture?
A very good place to start out is to take a look at our screwdriving utility web page. This exhibits examples of individuals in comparable conditions to you who’ve efficiently deployed screw fastening robots to their meeting strains. It additionally consists of our interactive configurator the place you may design your utility package on your particular setup.
You may additionally like our free eBook Methods to Automate a Screwdriving Cell.
Deploying your first screw fastening robotic can look like a frightening process at first. However with the correct info and somewhat serving to hand, you may rapidly see the advantages of the sort of meeting automation.
What has held you again from automating your fastening process up till now? Inform us within the feedback under or be part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics neighborhood.
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