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In the case of machine tending automation, the simplest to deploy options are virtually all the time these which are easiest.
However does this imply it is best to select an intrusive or a non-intrusive answer?
Intrusive automation options are customized constructed to your particular wants. This implies they’re completely suited to your manufacturing line, however the integration course of is prolonged, complicated, and expensive. Non-intrusive automation options, however, are fast to deploy and might be simply utilized to virtually any manufacturing line.
Which kind of answer is healthier? Customized intrusive automation or off-the-shelf non-intrusive automation?
With the proper info and a transparent understanding of each choices, you can also make essentially the most acceptable selection to your machine tending course of.
What’s CNC machine tending and why automate?
Robotic machine tending is the method of utilizing robots to load and unload elements from CNC machines. This often entails including uncooked supplies to the machine and eradicating the completed merchandise after the machining cycle.
Machine tending automation can assist enhance the effectivity of your manufacturing course of by eradicating this boring and repetitive activity from the fingers of human staff.
These machinists can then transfer to extra invaluable and fascinating duties inside your facility. This makes their jobs extra rewarding and helps enhance security as they don’t seem to be interacting with harmful equipment.
Different advantages of automated machine tending is that it helps enhance product high quality by guaranteeing elements are all the time positioned within the machine in precisely the identical manner each time.
Intrusive vs non-intrusive CNC machine tending
You possibly can consider there being two varieties of robotic machine tending answer: intrusive and non-intrusive.
Intrusive methods require in depth integration time and price range. You both want a excessive diploma of information and experience in robotic integration or you will need to rent somebody who does.
In distinction, a non-intrusive answer — the Robotiq Machine Tending Resolution is the pioneer on this strategy — is predicated on normal, off-the-shelf applied sciences. Because of this straightforward strategy, you need to use non-intrusive options with virtually any CNC machine.
Listed here are the professionals and cons of every strategy:
Intrusive machine tending options
That is the basic kind of robotic machine tending. Earlier than the Robotiq answer got here alongside, this was the one kind.
Intrusive options require you to combine with the CNC machine’s controller and {hardware} through the robotic’s programming.
Benefits of intrusive automation are:
Totally custom-made to your particular machine.
Lets you entry all CNC machine performance, with superior programming.
Properly-established strategy, so there are numerous options available on the market.
Disadvantages are:
Integration is complicated and costly, taking a variety of time.
Requires in depth robotics data and experience.
Laborious to enhance and replace following modifications to the method.
Non-intrusive machine tending options
The Robotiq Machine Tending Resolution takes a really totally different strategy. It’s a non-intrusive answer.
Non-intrusive implies that the answer makes use of normal applied sciences like gentle sensors and linear actuators. As an alternative of interfacing with the CNC machine’s communication protocols, the robotic system makes use of these off-the-shelf elements to work together as a human operator would — by wanting on the standing lights and urgent buttons.
This can be a less complicated, cheaper different and might be simply utilized to virtually any CNC machine.
Benefits of non-intrusive automation are:
Less complicated to deploy and really simple to make use of.
No robotics data or programming expertise wanted.
Suitable with many extra CNC machines.
Disadvantages are:
There are fewer options available on the market. Our answer is a pioneer.
Probably much less appropriate to full-scale automation throughout a complete manufacturing plant.
If you wish to entry extra superior performance of the CNC machine, you may want further integration.
How a non-intrusive machine tending answer works
How can a machine tending robotic interface along with your CNC machine with out utilizing the machine’s communication protocols?
With the Robotiq answer, we have now solved one of many largest challenges with standard CNC machine tending utilizing a easy strategy.
The essential philosophy behind a non-intrusive system is that this: Use the CNC machine in the identical manner as a human operator would.
This entails:
Utilizing gentle sensors to detect the CNC machine’s standing by “wanting” at its standing lights.
Utilizing a linear actuator to press the machine’s foot pedal to open and shut the door.
Urgent the “Begin” button on the machine’s management panel to activate the subsequent machining cycle.
These options are very simple. With this strategy, we are able to take away an enormous quantity of the friction that’s generally related to machine tending automation.
How to decide on the proper kind of automation for your small business
Discovering the proper automation answer for your small business generally is a robust choice. There are a variety of competing options available on the market. To the untrained eye, these options can appear to be fairly related, even when they’re really very totally different.
There isn’t a one-size-fits-all for automation — though the Robotiq Machine Tending Resolution comes shut. A number of elements will affect your selection of answer, together with the scale of your organization, the quantity of automation you need to deploy, and the particular wants of your machinists.
No matter machine tending answer you select, attempt to discover examples of people that have achieved the identical as you. You could find some examples of groups which have utilized machine tending automation in our case examine library.
Your selection: customized vs. off-the-shelf automation
Finally, the selection of whether or not you automate with an intrusive or a non-intrusive answer is as much as you.
With the proper info and steerage, you can also make one of the best choice to your wants, price range, and stage of expertise.
An important factor is to discover a answer that may help you automate your particular CNC machines. With the proper answer, you’ll be a part of the various companies which are utilizing robots to make their manufacturing extra environment friendly.
It’s also possible to see our Machine Tending Resolution in motion on this demo.
What has held you again from machine tending automation till now? Inform us within the feedback under or be a part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics neighborhood.
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